Popping bubble wrap is a captivating idle pass time, is not it? Admit it, a few of your fondest childhood recollections are of you popping away at a sheet of the stuff with absorbed interest, proper? In these treasured idle moments did you ever wonder how that bubble wrap is made? Or how these good little pockets of air are trapped between the plastic just to your popping pleasure? Read on to find out exactly how it’s all done.

First, granules of plastic are carefully sprinkled onto a heated conveyor belt. This warms the plastic grains to a pliable consistency, although they still hold their shape. Think of those bits of plastic like heated chocolate chips; even when they’re hot they still keep the same shape unless disturbed, at which point they turn into liquid. So the warm plastic grains pass under a roller which squashes them all flat. Throughout this squashing, the individual bits of plastic get melded together and a thin, clear sheet of plastic emerges on the opposite side of the roller.

Now, two of these sheets are used for making bubble wrap. One has the precise bubbles and the opposite acts as a cover to seal the air in. To form the bubbles, the first sheet is wrapped around a cylindrical bar with little bubble shaped indentations in it. Because the plastic is held taut on the cylinder, suction pulls it into each little gap, shaping the bubbles by stretching plastic into the dents. This is rather a lot like once you poke you finger into a taut sheet of plastic wrap and depart a dent.

Finally, the second sheet of plastic is laid on top of the primary, trapping the air within the bubbles between them. A blast of sizzling air seals the 2 sheets collectively into a single piece and voila! bubble wrap! The factory packages the bubble wrap (no stuffing required there) and ships it off. The numerous companies and companies that use this product everyday receive it and package their own items in it to protect them from damage in transit.

So the subsequent time a large package arrives at your door and you rip it open to seek out it stuffed with bubble wrap, think back to the factory where that stuffing was made. And while you’re indulging your inner child by taking part in with your noisy improvised toy, bear in mind the simple process that created this wonderfully amusing material. Happy popping!

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